Rapid Mixer Granulator
Salient Features:
- cGMP model with contact parts in SS 316 & non-contact parts in SS 304.
- Homogeneous product distribution.
- Pneumatic top lid lifting system.
- Bottom impeller lifting system.
- 3/4 blade main impeller and 4 blade chopper impeller.
- CIP & binder addition system through pump.
- Variable speed drive for main and chopper motors.
- Online Comill at discharge.
- PLC in control panel, 21 CFR compliant.
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Automatic Liquid Filling Line
STANDARD LIQUID FILLING LINE CONSISTS OF:
Rotary Bottle Washing Machine: Rotary Bottle washing machine comes in 64 & 96 bottles per minute.
Turntable: Available in 24", 30", 36" & 48" dia.
Liquid Filling Machine: Available in 2 head, 4 head, 6 head, 8 head, 10 head & 12 head. Filling Range from 5 ml to 1000 ml with help of change parts. Liquid filling machine is available in Volumetric type, Servo Filling type, Flowmatic type, Piston type etc., as per application & requirement.
Capping Machine: Available in single head, four head, six head, 8 head & 10 head. Suitable for both Screw Capping & Ropp Capping with help of change parts. Attachment for inner plug pressing also provided if required.
Inspection Table: Available in 2, 4, 6, and 8 operators as per filling line model.
Labeling Machine: Available in Sticker Labelling (Round and Double Sided or Combo) and Wet Glue Labelling.
Batch Coding: Inkjet online batch coding for online batch coding.
Packing Conveyor Belt: Available in 6 ft, 8 ft, 10 ft, 12 ft up to 24 ft, as per requirements, with endless food-grade belt and variable speed drive.
Bottle Capping Machine
We are dedicate indulged in providing a supreme quality assortment of Bottle Capping Machine. Accurately designing the complete range of the offered machines and developing it using quality tested components and superior techniques following global quality norms. Our customers widely demand our provided machines for their high performance and reliability.
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Bottle Labeling Machine
Salient Features:
- S.S. GMP Model.
- No Bottles – No labeling system.
- Machine Advantage: No change parts are required to change any bottle & label sizes.
- In your particular case, offer a machine with a Touch code printer to print Mfg. Expiry, Batch No. etc.
- Labeling Capacity: 60 to 80 Bottles/Minute (Depending upon Labels & Bottles).
- Stepper Motor: 60 Kg/cm2
- Programmable MMI Unit: Standard (Our programming).
- A.C. Frequency drive for conveyor & pressing device.
- Total synchronized with stepper motor & A.C. motor with single speed variator port.
- Applicator height is adjustable as per customer requirement to change labeling position on the bottle.
- It has an inbuilt speed indicator & counter.
- No change parts are required to be changing any container & label sizes, hence only one-time investment.
Inline Homogenisers
Overview: Homogenizing Process & Inline Homogenizers
What is Homogenizing?
Homogenizing blends substances to create a uniform and consistent mixture. A homogenizer breaks down solid particles into fine sizes, ensuring smooth and stable emulsions.
Types of Homogenizers
✔ Bottom Entry Homogenizer – Ideal for high-viscosity materials.
✔ Top Entry Homogenizer – Suitable for batch processing.
✔ Inline Homogenizer – Ensures continuous, high-consistency mixing.
How It Works
1️⃣ The product enters the homogenizing zone at low speed and high pressure.
2️⃣ Extreme acceleration and deceleration create cavitation and micronization.
3️⃣ Turbulence, vibrations, and shear forces ensure uniform mixing and globule explosion.
4️⃣ Toothed rotor-stator heads process the product up to 18 times in one pass.
Key Applications
🔹 Blending & Emulsifying – Ensures smooth, uniform mixtures.
🔹 Micronization – Breaks down particles for superior texture.
🔹 Continuous Production – Maintains consistency in large-scale processing.
Industries Using Inline Homogenizers
🏥 Pharmaceuticals – Creams, gels, suspensions
🎨 Paints & Coatings – Pigment dispersion
🥛 Dairy & Food – Milk, sauces, emulsions
📜 Paper Coating – Starch preparation
💄 Cosmetics – Lotions, serums
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Online Visual Bottle Inspection Machine
Online Visual Bottle Inspection Machine is a three-track conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color. The inspection table has a stainless steel structure with a moving S.S. slat chain. Design made out of S. S. square pipe & supported on adjustable bolts.
Online Visual Bottle Inspection Machine
The Bombay Engineering’s Inspection table consists of two (Single Side seating arrangements) or three (Double Side seating arrangements) tracks conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color.
Operation:
The central conveyor belt brings the bottle from the capping/washing machine conveyor. These bottles are automatically bifurcated on the two adjoining conveyor belts & further on the side tables for operators sitting on either side of the table. In turn, the operators pick up the bottles & visually inspect the bottles in the alternate white & black background to check for any partials in the Liquid filled, sealed & breakage of the bottle. After inspection, the bottles are placed in the central track, which is transfer for labelling.
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Paste Kettle
Salient Features:
- Tilting type design available in manual / pneumatic type.
- Hemispherical bottom for greater heat area.
- cGMP model in SS 316 contact parts.
- Electrically or steam heated jackets.
- Agitator with variable speed drive provided Auto temp control
Semi Automatic Capsule Filling Machine
We are offering a wide range of Semi Automatic Capsule Filling Machine. The Machine gives 25,000 to 30,000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. The Machine is an ideal choice in the SemiAutomatic Capsule Filling Machine available in the market. we provide different types of capsule filling machine
Bombay Engineering’s Semi-Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules, or pellets. We have three different models that provide production output ranging from 25000 capsules per hour to 45000 capsules per hour. The machine provides a high degree of automation with higher levels of filling weight accuracy. The machine is made as per GMP standards having all Stainless-Steel covering. A machine has wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions, etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter, and Empty Capsule Ejector to make complete Semi Automatic Capsule Filling Line.
The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.
The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.
The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.
Application:
- Filling Capsules with powder, pellets & granules
- Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
- Hard Gelatine, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
- Single Loader, Double Loader, Mini Model
Tablet Inspection Belt
Salient Features:
- All contact parts are made of stainless steel or synthetic materials such as nylon, ensuring non contamination.
- Nylon endless conveyor belt, apart from having long life, is also washable and easily replaceable type.
- Both conveyor speed and tablet feed are adjustable.
- Extra large hopper for less frequent fillings, with a holding capacity of about 25 to 30 Kg.
- Hopper position is vertically adjustable with a knob.
- Level in the hopper is easily visible to the operators.
- Guide rollers are with double ball bearings, offering smooth motion to the conveyor.
- Special tablet dust filter mesh is provided at the vibrator.
- Dust collecting tray with cleaning brush is also provided below the conveyor.
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