Syrup Manufacturing Plant/Liquid manufacturing plant

Automatic / Semi Automatic Liquid – Oral Manufacturing Plant

Liquid Syrup Manufacturing Plant

Our Syrup Manufacturing Plants, Mixing machines and equipments including Pharmaceuticals Syrup Manufacturing Plants, Oral Suspension Manufacturing Plants, Oral Solution Manufacturing Plants, Oral Drop Manufacturing Plants, Oral Emulsion Manufacturing Plants, Mixture Manufacturing Plants, Linctuse and Elixir LIQUID ORAL Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral dose Liquids.

The Liquid Syrup Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affect the quality of the Liquids. Minimum manual handling of Liquid and effective cleanness during manufacturing. Abster Equipment offers Syrup Manufacturing Plants capacity ranges from 50 Liters to 20,000 Liters. Needless to say, it also provides the benefits of the effective manpower utilization

Sugar Melting Vessel It is made out of 316 sheet all welding is done by an argon are welded & all Joints are ground to smooth finish. It is mounted on S.S.304 construction legs. Prefilter It made out of SS 316 quality fitted inline between Sugar melting vessel and syrup Manufacturing Vessel. Manufacturing Vessel It is made out of SS 316 sheet & all welding is done by an argon arc and all joints are ground to smooth finish. It is mounted on S.S.304 construction legs. Storage Vessel It is made out of SS 316 sheet & all welding is done by an argon arc and all joints are ground to smooth finish. It is mounted on S.S.304 construction legs Zero Hold Filter Press It is made out of SS 316 quality sheet. Complete unit shall be mounted on Portable trolley. Inline Homoginizer , Inline homogenizer with mounting & motor attached.

oral Liquid Syrup Manufacturing Process –

Application & Process :

THE BOMBAY ENGINEERING WORKS has been designed & manufacturing preparation vessels and has consolidated a process knowledge concerning the sterile injectable solution, dispersions, ophthalmic products, syrup, and suppositories.

Preparation Vessels & Tank :

• Extremely hygienic processing.

• Least manual handling.

• Design compliance with cGMP

• Capacity up to 5,000 Liter.

• Product Contact AISI 316L

• Atmospheric, Vacuum, or Pressure Operation.

• Jacket for heating & cooling.

• Vessel Inside Pressure (-1 /+3 Bar)

• Heating Jacket Pressure (-1 /+6 bar)

• Heating by steam or hot water circulation.

• Thermal Insulated.

• Mechanicals or Electro polishing of the internal surface.

• Welded, flanged, or hinged type cover

• Integrated Cleaning in Place-CIP.

• Sterilizing In Place-SIP as an Option.

• Portable execution on request.

• Validation protocols & Instrumentation celebration.

Variable Speed Agitation :

• Agitator can be top or bottom driven or magnetically driven.

• Propeller type, Anchor type provided with High-speed disperser or rotor-stator homogenizer.

• Single or double mechanical seal.

Fully automatic Liquid Syrup Manufacturing Plant/liquid manufacturing plant consisting of :

• Sugar Charging / Transfer System.

• Sugar Melting Vessel with mixing stirrer.

• Basket Filter & Transfer Pump.

• Syrup Manufacturing Vessel with a stirrer.

• Inline Homogenizer.

• Zero Hold up Filter press.

• Storage Tank with a stirrer.

• Interconnecting pipeline.

• Transfer Pumps.

• Integrated automatic control panel.

• Working Platform.

 

PROCESS CONTROL :

Oral Liquid Syrup Manufacturing Plant Values like current, product temperature are displayed digitally on the electrical control panel.

The mechanical seal is equipped with a water circulating system and has a water detection sensor which trips the motor, if the water circulation to the seal is interrupted.

 

Our Syrup Manufacturing Plants, Mixing machines and equipments including Pharmaceuticals Syrup Manufacturing Plants, Oral Suspension Manufacturing Plants, Oral Solution Manufacturing Plants, Oral Drop Manufacturing Plants, Oral Emulsion Manufacturing Plants, Mixture Manufacturing Plants, Linctuse and Elixir LIQUID ORAL Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral dose Liquids.

PROCESS CONTROL :

Oral Liquid Syrup Manufacturing Plant Values like current, product temperature are displayed digitally on the electrical control panel.

The mechanical seal is equipped with a water circulating system and has a water detection sensor which trips the motor, if the water circulation to the seal is interrupted.

 

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UNIQUE FEATURES OF THE FACILITY :

  • We design the oral liquid manufacturing plant to be operated by one operator and one helper, saving on precious workforce costs.
  • Sugar syrup – manufacturing vessels are provided with limpet coils for
  • Heating and cooling, designed for internal vacuum to facilitate the transfer of sugar directly from stores to sugar syrup vessel.
  • Sugar syrup is transferred to manufacturing vessels through online sugar syrup prefilter by vacuum.
  • The entry of all propeller agitators is from the bottom through a specially designed cartridge mechanical seal with TC/TC seal face.
  • The advantage of the bottom propeller agitator over the conventional agitator is that there are no shaft vibrations, no couplings in the drive assembly, leading to lower maintenance cost for the oral liquid  manufacturing plant.
  • Pipes, pipe fittings, and valves are of SS 316, seamless, internally electropolished with DIN standard unions and silicon gaskets.
  • We equipped maintenance holes of vessels with davit fitting, and the cover of the maintenance hole slides instead of being lifted.
  • Automation available, appropriate for the intended process function,
  • including CIP and SIP :
  • • Controls of all functions by PLC Controls with HMI Touch screen.
  • • Level controls utilizing capacitance probe or electronic load cells.
  • • Digital indication and controls of all process parameters for Process time, agitator speed, temperature, pressure & level.
  • CAPACITIES AVAILABLE : : 50 Ltrs. to 20,000 Ltrs.

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Capacity 1000 Ltrs 2000 Ltrs
Sugar Syrup Vessel –
Gross Capacity 1250 2400
Working Capacity 1000 2000
Agitation Motor 7.5HP/3 Phase 415 VAC/50Hz / 1400 rpm 7.5HP/3 Phase 415 VAC/50Hz / 1400 rpm
Sugar Melting Vessel –
Gross Capacity 850 1500
Working Capacity 600 1200
Agitation Motor 5HP/3 Phase/415 VAC 50Hz.1440 rpm 7.5HP/3 Phase 415 VAC/50Hz / 1440 rpm
Storage Vessel –
Gross Capacity 1250 2400
Working Capacity 1000 2000
Agitation Motor 5HP/3 Phase/415 VAC 50Hz.1440 rpm 7.5HP/3 Phase 415 VAC/50Hz / 1440 rpm
In line Mixer cum Micronizer SS316/5HP/2800 rpm SS316/7.5 HP /2800 rpm

 

 

 

 

 

 

 

 

 

 

 

 

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