uses and features of inline homogenisers

Inline Homogenisers

Inline Homogenisers

Homogenizing is a process of combining various substances to obtain a mixture of uniform consistency (homogeneous). A homogenizer is equipment used to break down the solid particles in a solution into very fine sizes to achieve a homogeneous solution. It consists of a blade mounted on a motor shaft rotating at high speeds. Depending on the applications (stirring/homogenization/mixing), we provide various types of blades to serve the required purpose. we offer inline homogenisers

We offer three variants of homogenizers based on the position of mounting, namely, Bottom entry homogenizer, Top entry homogenizer and Inline Homogenisers

The homogenizer is often necessary to mix one or more substances within a liquid. This device allows micronizing and scattering the particles suspended in the fluid to become highly stable, no matter the followings treatments and stockings the products may undergo. The homogenizer delivers unparalleled consistency and control of high shear process applications such as Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration, and Fine Dispersing.
The product arrives at the homogenizing at a low speed and high pressure (caused by the little gape between the passing head and collision head). During the passage, the product is subjected to numerous forces that drive the particles micronization: a violent acceleration followed by an immediate deceleration that produces cavitation and then the globules explosion. Strong turbulence is united to high-frequency vibrations. Collision cutting strengths derived from the laminar passage between the homogenizing valve surfaces and the following impact with the collision ring.
Incorporating up to single sets of toothed rotor-stator heads, engineered to excellent radial tolerances, the Emulsifier processes product at high differential velocities, as many as 18 times in a single pass. The result is consistent, repeatable quality at capacities exceeding conventional multiple-pass technology, such as in-tank high-shear mixers, colloid mills, and shear pumps.

Various Applications of Inline Homogenizer and how it is being used-

  • As the homogenization is occurring continuously on the production line in an inline homogenizer, it ensures high consistency throughout the production run.
  • Its main application includes blending one or more substances with the fluid.
  • It has been used for micronizing the particle with a violent speed.
  • This, in turn, with instant declaration produces cavitation’s and then results into globules explosion.
  • For larger quantity production, inline homogenizers are used.
  • The inline mixture present with the inline homogenizer is used in different industries where all ingredients are used to mix with fluid in one vessel.
  • The different industries include creams, paints, pharmaceuticals, dairy items, paper coating, etc., and many more industries.
  • Design is cGMP with all contact parts AISI 316.
    Capacity up to 5,000 liters.
  •  Single-pass processing results in reduced batch times by up to 80% and repeatability batch-after-batch
  • Energy savings when compared with in-tank mixers, colloid mills, and homogenizers.
  • Increased capacity when compared with colloid mills and homogenizers.
  • Improved product quality and shelf-life stability.
    High Differential Velocities.
  • Shaft sealing is done by a Mechanical Seal.
  • The connections are provided in such a way that samples can be taken on line, without breaking the vacuum or interrupting the manufacturing.
  • Thermocouple provided for the product temp. in the circulation line from the Homogenizer plus a Cone provided for last minute additions if any without breaking the vacuum.
  • Finished products can be transferred to the storage Tank – Lobe pump not required.
  • All contact parts in S.S. 316 and non-contact in S.S. 304.
  • Hydraulic Power Pack : Is provided complete with a tank for oil, pump with Sol. Valves & Flow control valves with Motor.
  • AVAILABLE CAPACITIES : 1000-5000 litres/hour.
BEW-50 1400 & 2800
As Per Requirement
050 1.5  
BEW-100 50-100 2.2  
BEW-300 100-300 4  
BEW-800 200-800 7.5  
BEW-1000 300-1000 11  
BEW-1500 500-1500 18.5  
BEW-1500 800-2000 22  
BEW-3000 1000-3000 30  
BEW-5000 1500-5000    

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